Sustainable construction

Soon it will be possible to document the safety of used concrete

Only very few reuse building materials today. The world’s first standards for quality and safety testing of used concrete will help change this.

Construction company Tscherning has renovated its headquarters with 89 per cent recycled, reused and bio-based building materials - including concrete. According to CEO Søren Tscherning, DTU's standards for quality testing of concrete are an important step towards enabling more construction companies to do the same. Photo: Marie Bentzon
Professor at DTU Sustain Lisbeth Ottosen has found a way to test the quality, and thus also the safety, of load-bearing concrete elements using methods used for bridge inspections. Photo: Bax Lindhardt

Ultrasound scanning of concrete

Therefore, Lisbeth Ottosen and the team behind a major research project called StructuralReuse have been working since 2021 to develop methods to test the quality of used building materials.

They started with the most important thing: Namely used concrete which, according to Ramboll, has the greatest potential of all building materials to be reused. The aim has been to increase the reuse of concrete in the construction industry, while the challenge has been to find a way to test the quality and safety of concrete without destroying the material. Here, methods used in, for example, bridge inspections proved to be very useful.

“Often, the purpose of bridge inspections is to monitor the development of damage to a bridge that is in use. You do this with a handheld ultrasound scanning device. You move it along the concrete to scan for potential cracks, and you can do the same with concrete elements from a demolished building,” explains Lisbeth Ottosen.

In addition to the ultrasound scanner, a device with electromagnetic radiation is used to show how the concrete’s steel reinforcement is located. Combined, the two measurement methods can be used by the researchers on the indoor concrete elements, and - based on this - they have made a number of statistical calculations that can determine the quality of the concrete.

As a result, the researchers are now the first in the world to have an actual standard for quality testing of indoor load-bearing concrete structures for reuse.

“It’s good that we were able to use the methods from bridge inspections, for which major engineering companies already have the required equipment. This means that we come up with methods that are already known in the industry. The ‘only’ new thing that needs to be learned is the calculation methods,” says Lisbeth Ottosen.

Sustainable construction

A new report from Ramboll for the Danish Agency for Social Affairs and Housing estimates that concrete has the greatest potential of all building materials to be recycled.

In total, Ramboll estimates that 500,000 tonnes of concrete can be recycled. However, as it is now, only 500 tonnes of concrete is recycled per year, which corresponds to 0.1 percent.

Lisbeth Ottosen's research group was the first in the world to develop a standard for how to quality test used, indoor concrete elements.

Read more about DTU's research focusing on climate resilience, circular construction and energy in buildings.

“Use old for new builds”

The outcome of Lisbeth Ottosen’s research is a step-by-step protocol that will make it easy for a demolition or construction company to quality and safety approve the materials when they are on the construction site.

For Søren Tscherning, it could make a big difference if he has a customer who wants to demolish one building and then build a new one in the same place.

“With the new test methods from DTU, there will be a greater incentive to recycle and reuse, because we have the materials at hand and can even test them on site. Our demolition price will of course be higher, as we will need to spend time testing, but on the other hand, savings can be made by using the recycled materials for the new building,” says Søren Tscherning.

Tscherning has therefore invited Lisbeth Ottosen to come and speak at a seminar for the company’s major customers. At the same time, the CEO emphasizes that there is still a problem: In most cases, construction companies win their projects thanks to a competitive time schedule and price, whereas recycling and sustainable solutions are rarely given much weight in tender documents.

“That’s why my mantra to customers is: Start with the old materials and include them in the new house before designing it. Tell the architect: Here are your LEGO bricks - base your construction project on them,” concludes Søren Tscherning.

Other dreams

This is exactly the method Søren Tscherning used himself when he was renovating his company’s headquarters. Here, a large part of the materials used in the new building come from the old one.

According to Lisbeth Ottosen, these are the kinds of pioneering examples that are needed for recycling to really become a trend in housing construction.

“Someone has to show us some other dreams than those big, new houses with the white surfaces and large floors that are not used for anything. We need to get some other images into our minds of what a happy life really is,” she says.

When the figure for recycling in construction will start to move in the right direction, Lisbeth Ottosen does not dare to predict. But she is convinced that the first steps must be taken by companies such as Tscherning and entrepreneurial people on social media.

In the meantime, she herself continues to work on making the road to recycling easier and safer. Together with the rest of her team, Lisbeth Ottosen is looking at how to reuse wood in construction.

Sustainable construction

In the Structural ReUse project, partners from DTU, Aarhus School of Architecture, Danish Standards, the Centre for Small and Medium-sized Enterprises at Aarhus University, Gate 21, Lendager and List Byg are working together to find new ways to reuse structural components in the construction sector.

Up to 80 per cent of the embedded CO2 in building materials is found in the load-bearing components, which is why the project aims to develop methods and certification standards that can enable reuse and thus reduce CO2 emissions from the production of new components.

Today, the lack of documentation and certification systems is the biggest barrier to reuse in the construction industry.

Read more about DTU's research focusing on climate resilience, circular construction and energy in buildings.

Contact

Lisbeth M. Ottosen

Lisbeth M. Ottosen Professor, head of section for Materials and Durability Department of Environmental and Resource Engineering Phone: +45 45252260 Mobile: +45 51500040